Dongguan Honghua Wire and Cable Products Co., Ltd
Home > Blogs > Car Headlight Wiring

Car Headlight Wiring

The Car Headlight Wiring is an important component of the automotive electrical system, responsible for transmitting the vehicle's power supply to the headlights, allowing them to light up normally and providing clear visibility for drivers at night or in low light conditions. This line system is not only complex in design, but also has strict requirements for safety, stability, and efficiency.

characteristic

High voltage and current carrying capacity:

Voltage range: The headlight circuit of a car usually needs to withstand a DC voltage of 12V or 24V (depending on the vehicle type, 12V is mostly used for small cars, and 24V may be used for large or commercial vehicles).

Current carrying capacity: The power of a single headlight bulb is generally between 55W and 100W, corresponding to a current of approximately 4.6A to 8.3A (based on a 12V system). Therefore, the circuit needs to have sufficient wire cross-sectional area (such as 1.5mm ² to 2.5mm ² copper wire) to carry such current, avoiding overheating or excessive voltage drop.

Complex circuit layout:

Multi lamp group design: Modern car headlight systems often include multiple lamp groups such as high beams, low beams, turn signals, daytime running lights, etc. Each lamp group may also have independent control circuits and switches.

Relay and module control: In order to improve the stability and safety of the circuit, many cars use relays or electronic control modules to manage the switch and brightness adjustment of the headlights. For example, relays can withstand high currents and reduce wear on switch contacts; The electronic control module can implement more complex lighting logic, such as automatic switching of high and low beams, adaptive lighting, etc.

Waterproof and dustproof design:

Sealed connector: Connectors in the headlight circuit are usually designed to be waterproof, such as using rubber sealing rings or waterproof tape, to prevent moisture and dust from entering, causing short circuits or corrosion.

Weather resistant materials: The insulation materials and wire sheaths used in the circuit must have good weather resistance and be able to resist the effects of harsh environments such as ultraviolet radiation, high temperature, and low temperature.

Compliance with safety standards and regulations:

EMC compatibility: The headlight circuit must comply with electromagnetic compatibility (EMC) standards to reduce interference with other electronic devices in the vehicle.

Lighting regulations: The brightness, illumination range, color, etc. of the headlights must comply with the requirements of local traffic regulations to ensure driving safety.

Application scenarios

Night driving: At night or in low light conditions, the headlights provide necessary illumination for the driver to ensure clear visibility of the road, obstacles, and other vehicles ahead.

Adverse weather conditions: In rainy, snowy, foggy and other adverse weather conditions, the headlights can penetrate visual obstacles and improve driving safety.

Special driving modes, such as off-road driving, mountain driving, etc., may require stronger lighting effects to cope with complex road conditions.

Intelligent driving assistance: With the development of intelligent driving technology, the headlight system may integrate more sensors and cameras, work together with other systems of the vehicle, and provide more advanced driving assistance functions.


Request A Quote

Upload A File

Allowed file extensions: .pdf, .doc, .docx, .xls, .zip

Drop files here or

Accepted file types: pdf, doc, docx, xls, zip, Max. file size: 40 MB, Max. files: 5.
HOOHA WIRE AND CABLE PRODUCTS
Hooha Harness is a leading contract manufacturer dedicated to providing custom wire harnesses, over-mold cables, DC power cables, and wire & cable harness assembly service.
CONTACT US

Address: 920, No.13, Baida West Road, Humen Town, Dongguan City, Guangdong Province, China. 523000

Whatsapp: +86-13532747009

Tel: +86-0769-89212228

Phone: +86-13532747009

Email: sales@hoohawirecable.com

Get A Quote
  • Please enter your name.
  • Please enter your E-mail.
  • Please enter your Phone or WhatsApp.
  • Please refresh this page and enter again
    The message requires at least 20 characters.