Dongguan Honghua Wire and Cable Products Co., Ltd

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E-bike Wire Harness Assembly

E-bike wire harness assembly is a specialized electronic assembly used in the electrical system of electric bicycles. It includes the wires and cables that connect the various parts of the e-bike and is molded and encapsulated to protect and secure these wires and cables while improving their durability and stability.

The electric bicycle wiring harness usually includes wires and cables connecting components such as motors, batteries, controllers, sensors, lights, and displays, as well as various accessories such as connectors, plugs, and protective sleeves. Their design must take into account the special needs of e-bikes, such as water resistance, dust resistance, vibration resistance and stretch resistance.

If you want custom a wire harness for your E-bike or electric motorcycle, congratulations! You have made an excellent choice by partnering with Hooha Harness. With our extensive experience in processing various wire harness, we are well-equipped to handle all your wire harness assembly needs.

Custom E-bike Wire Harness Assembly

We Custom Wire Harness, You Way !
With our expertise and experience, we understand the importance of delivering high-quality wire harnesses that meet industry standards and exceed customer expectations. Whether you require customized lengths, connectors, or configurations, we have the capabilities to design and manufacture wire harnesses according to your specifications.

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Why Choose Us?

200+ professional skill people work for your projects

20+ Years Focus one Wire Harness Assembly

6000+ Project Cases Experience

6,000,000pcs Wire Harness Capacity per Year

IPC/WHMA-A-620 Standard

1000+ Overmold Developing Tools Experience

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E-bike Wire Harness Assembly Cases

M5 connector cable

Support 2P to 6P, metal and overmold cable type, straight and right angle, Its compact size and robust design make it suitable for both indoor and outdoor applications. The M5 connector cable is known for its durability, reliability, and high performance even under challenging conditions.

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M8 connector cable

The notable feature of the M8 connector cable is its ability to withstand harsh environmental conditions. Its rugged construction makes it resistant to dust, moisture, vibrations, and even extreme temperatures. This reliability makes it an ideal choice for E-bike installations or demanding industrial environments where consistent performance is crucial.

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M12 connector cable

The M12 connector with a cable are available in various lengths to accommodate different installation needs. Whether it\'s a short-distance connection within a machine or a long-distance connection across multiple systems or equipment racks – there\'s an appropriate length option available.

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3 Pin Connector 1 to 4 Splitter Cable

The custom design of the 3 Pin Connector 1 to 4 Cable, along with its waterproof overmold splitter and compact size, makes it an ideal choice for E-bikes. This cable is specifically designed to connect multiple components in an E-bike system efficiently and securely.

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XT60 battery cable

Designed with safety in mind, the XT60 battery cable features a robust construction that ensures secure connections between batteries and electronic equipment. Its bullet-style connectors provide a tight fit, preventing accidental disconnections during high-speed maneuvers or intense usage.

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Battery Charger Power Cable

Our power cable is designed to support a wide range of international standards and plug types. With certifications for US, AUS, UK, EU, SK, JP, and CN power plugs, our cable ensures compatibility in various regions around the world. Additionally, it features a variety of tail plug options including C5, C7, C8, C13, 14 and C19 connectors.

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Electric motorbike wire harness

We specialize in providing customized assembly electric motorbike main wire harnesses to meet your specific requirements. Simply provide us with the detailed drawing, including wire length, gauge, color, connector brand, part number along with the desired order quantity. Our team of experts will carefully review your specifications and promptly provide you with a competitive price quote for your reference.

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Large Qty Connector Options

With our extensive experience in manufacturing wire harnesses for electric motorbikes, we ensure that each component is meticulously crafted to guarantee optimal performance and reliability. Our skilled technicians pay close attention to every detail during the assembly process to ensure seamless integration into your motorbike\'s electrical system.

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Custom Overmold waterproof Connector

Whether you require a small batch or large-scale production of wire harnesses for electric motorbikes, we have the capacity and expertise to fulfill your orders efficiently. Our state-of-the-art facilities are equipped with advanced machinery and tools necessary for precise manufacturing processes.

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Waterproof Connector and SR Overmold Design
Waterproof connectors play a crucial role in protecting the electrical connections from moisture, dust, and other environmental factors. They provide a secure seal that prevents water ingress, ensuring uninterrupted power supply to various components such as lights, motors, and displays on an e-bike. These connectors are designed with compact size in mind to fit seamlessly into the overall design of the bike without adding unnecessary bulk.
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Support M5, M8, M12, 2P to 6P, metal and plastic, straight and right angle type
The product line we offer includes a wide range of connectors to meet various needs. Our connectors are designed to support different sizes, ranging from M5, M8, and M12. Additionally, they come in 2P to 6P configurations, catering to diverse connection requirements.
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Quality Assurance
We take great pride in ensuring that all of our custom flat ribbon cables are manufactured in strict accordance with the lPCWHMA-A-620 standard. This internationally recognized standard sets forth rigorous guidelines for the design, materials, and manufacturing processes of ribbon cables.
Our commitment to adhering to this standard guarantees that our customers receive high-quality products that meet or exceed industry requirements. By following these guidelines, we can ensure consistent performance and reliability across all our custom flat ribbon cable offerings.
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Stable quality
why our price always competitive but still offer high quality assembly service?
1. Stringent supplier audit is conducted to ensure a consistent supply of high-quality raw materials.
2. Impeccable IQC/IPQC/OQC quality control measures are implemented to significantly reduce the occurrence of defects.
3. State-of-the-art automated wire cutting, stripping, tinning, and crimping integrated machines are extensively utilized in accordance with IPC/WHMA-A-620 standards.
4. A comprehensive 100% continuity test is performed to guarantee that all products exhibit no circuit shorts, mismatches, or isolation breaks that could potentially cause harm.
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20+ Years Experience Processing Wiring Harness
With over 20 years of experience in processing wiring harnesses, our team has developed a deep understanding and expertise in this field. Throughout the years, we have honed our skills and techniques to ensure efficient and precise handling of wiring harnesses for various industries.
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Free of Quote
Please let us know the JST connector you require, also wire length, gauge, color, electric circuits, and order quantity. We will provide a quotation within three working days.
Additionally, we can also offer pricing based on drawings or samples.
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How to Custom Your Wiring Harness

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FAQ

1. How to customized my own products?

Send your sample or drawing/schematic requests → Feedback with quotation(1~3days) → Confirm quotation and make deposit payment → Make overmold if needed (7 days) → Mold test → Making samples(1~3 days) → Samples test(Approval) → place order for Mass production(2~3weeks) → Quality checking → Packing → Delivery → After Service → Repeat Order.

2. Can you provide us with samples?

We specialize in customized designs and made Samples are available free of charge(Value below $5.00 per unit, final costs depend on real needs) Sample lead time 3~10 working days

3. What delivery time for the regular order?

We deliver quality products on time every time, within 30 days of receiving confirmed orders. We support customers picking up goods from our factory directly.

4. What payment do you support?

T/T, Credit Card, and PayPal are available.

5. Can you help export goods to us?

We support Door-to-Door Delivery Services, small packages by Express like DHL, FedEx, UPS, etc. large volume shipping by air, sea, and train. We support customs and tax clearance, and small value no customs duties.

6. What is the warranty policy?

After Sales Service:Continuous and satisfactory service for repair or replacement, Strong support for failure analysis. Warranty Time:1~3 years.

7. HelpBuy Support:

If you require procurement assistance from other factories and consolidation of all goods into a single batch shipment, we can offer our buying service to help facilitate the process and ensure proper packing for shipping to your location.

8. Warehouse Support:

You order from us but do not require all goods to be shipped at once, we are able to assist in separating multiple batches according to your preference and ship them to you in any desired quantity.

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HOOHA WIRE AND CABLE PRODUCTS

Hooha Harness is a leading contract manufacturer dedicated to providing custom wire harnesses, over-mold cables, DC power cables, and wire & cable harness assembly service.