Custom Wiring Looms are cable assemblies tailored for specific electrical equipment or systems. By bundling multiple wires together to form a structurally complete and properly wired assembly, they are often used in systems such as machinery, vehicles, and electronic equipment to transmit signals or electrical energy.
Applications:
Custom Wiring Looms are widely used in automobiles, electric equipment, home appliances, medical devices, industrial automation equipment, and aerospace systems. Through reasonable wiring, they can simplify the installation process, improve the stability of electrical systems, reduce failure rates, and support efficient connection and layout of complex circuits.
Material:
Wire: copper (tinned copper, bare copper), aluminum
Sheath: PVC, PE, TPE, silicone, PTFE
Outer packaging: corrugated tube, textile braided mesh, heat shrink tube, etc.
Connector: nylon, PBT, ABS, stainless steel, gold-plated/tinned contact points
Features:
High customization: design wire diameter, color, length, terminal type, connector, etc. according to customer needs
Multi-line integration: integrate multiple cables into a whole, clear and concise
Strong environmental resistance: heat-resistant, waterproof, flame-retardant, oil-resistant, corrosion-resistant materials can be selected
Easy installation: preset connection points to reduce on-site operation time
Perfect testing: multiple tests such as voltage, insulation, resistance, etc. are performed before leaving the factory
Advantages:
Improve assembly efficiency: prefabricated wiring harnesses reduce wiring processes during equipment assembly
Reduce error rate: unified processing avoids connection errors in manual wiring
Enhance system reliability: firm connection reduces poor contact and electrical failures
Reduce maintenance costs: clear layout facilitates later maintenance and replacement
Support batch and small batch customization to meet the development cycle requirements of various products
FAQ:
Custom Wiring What is the difference between Looms and ordinary wires?
Ordinary wires are only single-function conductors, while Custom Wiring Looms are on-demand integrated cable systems that include a variety of wires, connectors, protective materials, etc., with higher integration and environmental adaptability.
Can custom wiring harnesses withstand high temperatures?
Yes. The wiring harness sheath and internal insulation materials can be made of high-temperature resistant materials such as silicone, PTFE, etc., which are suitable for high-temperature working environments such as engine compartments or industrial ovens.
Can standard wiring harnesses be customized for medical devices?
Yes. Wiring harness manufacturers can usually provide materials and production processes that meet UL, ISO13485, RoHS and other certification requirements to meet the electrical stability and biosafety requirements of medical equipment.
What is the minimum order quantity for custom wiring harnesses?
The minimum order quantity may vary from manufacturer to manufacturer, generally supporting small batch trial production (such as 50~100 pieces) and large batch production. Some manufacturers also accept fast sample customization services.
How long is the delivery time for Custom Wiring Looms?
The standard delivery time is usually 7 to 15 working days, depending on the complexity of the product, material procurement cycle and customization quantity. Complex projects require communication of design drawings and technical parameters in advance.
